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Compatible Model:Raptor 660R
Compatible Make:Yamaha
Machine Type:ATV
Country/Region of Manufacture:Malaysia
Compatible Year:2001,2002,2003,2004,2005
Manufacturer Part Number:M2802
Clymer:Clymer
Surface Finish:Glossy
2001-2005 Yamaha Raptor 660R ATV Clymer Repair Manual M2802 Models Covered: Raptor 660R – YFM660R Models 2001 2002 2003 2004 2005 Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity. The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications. Table of Contents: QUICK REFERENCE DATA CHAPTER ONE / GENERAL ORGANIZATION Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications CHAPTER TWO / TROUBLESHOOTING Water damage / Starting the engine / Engine spark test / Electrical testing / Engine performance / Engine noise / Frame noise / Leakdown test / Transmission / Axles, differential and final drive units / Drive shafts and middle gear unit / Brake system / Steering and handling CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP Pre-ride inspection / Engine break-in / Battery / Engine oil and filter / Final drive / Front differential / Air filter / Front drive shaft lubrication / Rear suspension pivot lubrication / Control cable lubrication / Fastener inspection / Speed limiter adjustment / Axle boot inspection / Drain inspection / Cooling system / Exhaust system / Fuel system / Drive belt inspection / Control cable adjustment / Brake system / Tire inspection / Tune-up / Valve clearance / Carburetor adjustment / Ignition timing / Compression test / Spark plug / Specifications CHAPTER FOUR / ENGINE TOP END Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and rings / Specifications CHAPTER FIVE / ENGINE LOWER END Removal / Installation / Recoil starter / Balancer and oil pump gears / Cam chain and rear guide / Crankcase / Crankcase seal replacement / Crankcase bearing / Engine balancer / Oil pump / Crankshaft / Middle gear assembly / Middle gear assembly shim and lash adjustment / Specifications CHAPTER SIX / CLUTCH AND SHEAVES Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Right crankcase cover / Clutch / Specifications CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISMS Select lever assembly / Select lever cable / External shift mechanism / Transmission / Shift drum and forks / Specifications CHAPTER EIGHT / FUEL SYSTEM Carburetor / Fuel valve / Throttle cable / Specification CHAPTER NINE / ELECTRICAL SYSTEM Electrical component / Ignition and charging system operation / Alternator cover / Stator and pickup coil / Rotor, starter clutch and starter gears / Starter / Starting system switches / Ignition system / Charging system / Fan system / Coolant temperature warning system / 4 Four-wheel drive relays and gear motor / Indicator circuits / Switches / Headlights / Taillight / Specifications CHAPTER TEN / COOLING SYSTEM Cooling system safety / Radiator and fan / Fan sending unit / Coolant temperature sending unit / Thermostat / Water pump / Specifications CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Wheel runout / Specifications CHAPTER TWELVE / FRONT AXLES AND DIFFERENTIAL Front axles / Differential / Front drive shaft / Specifications CHAPTER THIRTEEN / REAR SUSPENSION Rear wheel / Rear hub / Rear knuckle / Stabilizer / Control arms / Shock absorbers / Specifications CHAPTER FOURTEEN / REAR AXLES AND FINAL DRIVE Rear axles / Final drive unit / Specifications CHAPTER FIFTEEN / BRAKES Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Left hand brake cable replacement / Brake system draining / Brake system bleeding / Brake disc / Specifications CHAPTER SIXTEEN / BODY Body panel fasteners / Seat / Fuel tank side panels / Fuel tank cover and fuel tank / Engine side cover and side panel / Front carrier / Front fender hood / Front bumper and skid plate / Front grille and lights / Front fender assembly / Rear carrier and fender panel / Rear fender / Footrest panels / Center and rear skid plates / Specifications INDEX COLOR WIRING DIAGRAMS Specifications: Publisher: Clymer Publications Softcover: 312 pages Part number: CM2802 ISBN-13: 9780892879342 Publication date: Tuesday, March 27, 2018 Language: English
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